Shunli Gear Motor Manufacturer Shenzhen Shunli Motor Co., Ltd.
Custom Mold Development
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Precision Customizable Medium Carbon Steel Plastic Gear 3546301018

Model:Precision Medium Carbon Steel Plastic Gear 3546301018

Pressure Angle(α):20°

Tolerance:±0.02mm

Accuracy Grade:  Grade 6

Tooth Profile:Helical Gear

    Technical Specifications

    Helical Gear 1 Parameters
    Number of Teeth (Z) 24
    Normal Module (mₙ) 0.6
    Normal Pressure Angle (αₙ)  20°
    Profile Shift Coefficient (X)  −0.15
    Helix Angle(r)  12.65°
    Helix Direction  Right-hand
    Pitch Diameter (D)  Ø14.758
    Tooth Thickness 0.9
    Span Measurement 6.35
    Number of Teeth Spanned 4
    Addendum Diameter (Da)  Ø15.73
    Root Diameter (Df)  Ø13.08
    Accuracy Grade  Grade 7
    Helical Gear 2 Parameters
    Number of Teeth (Z) 9
    Module (m) 0.8
    Pressure Angle (α)  20°
    Profile Shift Coefficient (X) 0.1
    Pitch Diameter (D)  Ø7.2
    Tooth Thickness 1.314
    Span Measurement  3.68 ±0.02
    Number of Teeth Spanned 2
    Addendum Diameter (Da)  Ø8.96
    Root Diameter (Df)  Ø5.36
    Accuracy Grade  Grade 7
    3540950200
    Key Features
    ● Higher Strength and Wear Resistance:The medium-carbon steel section bears the main torque and impact loads, offering excellent wear resistance, long service life, and suitability for heat treatment. Compared with all-plastic gears, this design provides significantly improved resistance to tooth breakage.
    ● Lower Noise and Smoother Operation:The plastic component features good self-lubricating properties and effectively absorbs vibration during meshing, reducing noise. Compared with all-metal gears, this hybrid structure operates more quietly and smoothly.
    ● Balanced Cost and Performance:This gear design is more cost-effective than fully steel gears, while offering higher reliability and durability than all-plastic gear solutions. Lower Lubrication Requirements:Plastic gears can operate under low-lubrication or even lubrication-free conditions, making them suitable for applications with limited maintenance.

    Custom Gear Options

    We provide custom plastic gear solutions tailored to your application requirements.
    ● Gear Type:Spur gear, helical gear, bevel gear,crown gear,worm gear, planetary gear.
    ●  Material Options:
    1)Metal:Stainless steel,Steel(Iron,)Brass,Copper,Aluminum
    2)Plastic:POM,Nylon,ABS,PP
    3)OEM according to your request.
    ● Gear Parameters:Module, number of teeth, pressure angle, outer diameter, accuracy grade,etc.
    ● Manufacturing Process:Injection molded gear for mass production.
    ● Package:PP bag , Carton ,box or according to customer's requirements

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